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Automatic Running-in Bench, part 1

for internal combustion model engines

Published in issue 388, April 2009

Automatic Running-in Bench, part 1

Even though brushless electric motors have largely replaced internal combustion engines in small- and medium-sized radio-controlled model aircraft, many model enthusiasts are still attached to internal combustion (i/c) engines and these need to be run in before they can go airborne. This ambitious project automates this important operation.

Technical specifications
- 32-bit ARM7 processor running at 59 MHz, 128 kB flash memory and 64 kB RAM.
- Throttle control by standard model servo. Configurable travel and direction of movement.
- Microcontroller-driven glow plug heating.
- Engine speed measurement from 0 to over 30,000 rpm.
- Engine temperature measurement from 0–160 °C.
- Ambient temperature measurement
- Mixture adjustment managed by the on-board software.
- Mobile pocket terminal with 4-line / 20 character alphanumeric LCD display, push buttons and encoder knob.
- USB link
- Direct Servo Control (DSC) interface
- Emergency stop push button
- Power supply: 7–15 Vdc

 

 

March 17, 2009. Corrections

1. Page 31, central column, line before header “Construction”. Text should read:

And lastly, the terminal's LCD backlight is controlled by a P-channel MOS transistor.

 

2. At the beginning of the paragraph "Testing the pocket terminal (GMMI)", 'JP8' should read 'JP6'.

 

3. D10 in drawing 080253-14 (main schematic) should be 3V3 , not 5V6.

 

4. Do not to use a readymade 'type 1'  RJ6 cable (crossed wires!) to hook up the pocket terminal to the main board, but a straight 1-on-1 cable. This is also known as '6 pole 6 connector RJ11 plug to plug modular cable, Straight-Reverse' (pin1 to pin1, pin2 to pin2… pin6 to pin6). This cable will be included in the kit for the project.

 

Click below to download a PDF copy of this article from Elektor magazine.

 

Downloads 

Article PDF
10 Elektor Credits
PCB PDF
Free download
 

Order from Elektor 

Kit of parts incl. PCB-1 with SMDs prefitted
080253-71 (USD 270.00)
ARMee plug-in board mk. II
090146-91 (USD 74.00)
Main PCB, bare
080253-1
Display PCB, bare
080253-2
 

Free downloads 

HEX-file - part 1

Free download

Component list

Free download

artwork for Pocket Terminal front cover

Free download

Construction plans

Free download

Please note. In view of the complexity of international markets, Elektor cannot guarantee the availability of components for this project.

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